Healthline Medical, Inc.
The Systems Approach to Aerosol Drug Delivery

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P r i n c i p l e s   o f   O p e r a t i o n

One of the features of most conventional continuously operated pneumatic small volume nebulizers (SVNs) is that aerosol is being continuously generated during the time that the patient is exhaling.  This aerosol is typically exhausted to the room and is essentially wasted (red circle, photo, right), not inhaled by the patient, although it may be inhaled by the therapist or family member.  Consequently, the overall efficiency of aerosol delivery is reduced, treatment times are prolonged, and therapists receive unnecessary occupational exposure to aerosolized drugs.

Breath-actuated nebulizers operate by powering on the nebulizer jet during inspiration only.  While this eliminates the waste aerosol to the room, it also prolongs the treatment time.

Photo: Conventional T-type nebulizer showing environmental contamination

The Medicator® Aerosol Maximizer system is based upon a patented device and design that incorporates an expandable reservoir bag and a zero resistance air flow control mechanism, assembled so that the aerosol generated during the time of patient exhalation is retained in the reservoir bag and is inhaled during the subsequent breath. A model with built-in exhalation port filtering is also available to protect the therapist from breathing medicated aerosols and patient-exhaled particles.
Photo: The Medicator Aerosol Maximizer 

Product Listing Specifications

Practically any* conventional pneumatic SVN can be attached to the nebulizer port of the Medicator manifold.  Therefore, particle size is controlled by the type and brand of SVN attached to the Medicator manifold.  The Medicator does not change the size of particles generated by the SVN.  Inhaled mass is a function of the performance of the attached nebulizer and the increased efficiency provided by the Medicator.  

Model MM-800 Medicator Aerosol Maximizer.  Here's what happens during the different phases of the respiratory cycle:

During the exhalation phase, exhaled air is exhausted through the Expiratory Port on the top of the manifold.   Exhaled air (and droplets coughed out by the patient) are prohibited from entering the nebulizer or the reservoir bag by the flow control diaphragm.  Meanwhile, aerosol that is being generated by the nebulizer is allowed to collect in the expandable non-latex 1 liter reservoir bag.

During the subsequent inspiration phase, the patient inhales aerosol that is being generated by the SVN in real time along with aerosol that has been stored in the reservoir bag during the previous exhalation phase.  

* SVN must have a vertically-oriented 15 mm OD or 22 mm ID outlet fitting.  Angled outlet fittings are not readily attached without modification or adapters.

Model AM-602 Medicator+Plus Aerosol Maximizer (with exhalation filtration).  Here's what happens during the different phases of the respiratory cycle:

During the exhalation phase, exhaled air is exhausted through the "Exhalation Filter on the bottom of the manifold.   Exhaled air (and droplets coughed out by the patient) are prohibited from entering the nebulizer or the reservoir bag by the flow control diaphragm.  Meanwhile, aerosol that is being generated by the nebulizer is allowed to collect in the expandable non-latex 1 liter reservoir bag.

During the subsequent inspiration phase, the patient inhales aerosol that is being generated by the SVN in real time along with aerosol that has been stored in the reservoir bag during the previous exhalation phase.  

This results in a 2-3 times greater amount of drug inhaled by the patient and no drug being wasted to the environment where it could be breathed by the therapist administering the treatment.

Studies with radiolabeled albuterol in our aerosol laboratory have confirmed no more than 4-5% of the nebulizer charge rains out in the reservoir bag.  Further studies have shown that, although the reservoir bag is not likely to become contaminated by the patient because of the presence of the flow control diaphragm, if it were contaminated, such contamination would not be transferred to either the nebulizer or the patient.

Product Listing Specifications


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